As the global focus shifts toward greener energy and sustainable waste management, countries across the Middle East are actively exploring alternative solutions to tackle the growing challenges of municipal solid waste (MSW) disposal. In response to this regional demand, GEP ECOTECH has successfully delivered a customized RDF Pelleting Machine as part of a complete solution for the first MSW Recycling Plant in a Middle Eastern country. This newly established RDF Plant is dedicated to producing alternative fuel for waste-to-energy applications, marking a significant milestone in the region's transition toward sustainable resource recovery. With a designed annual processing capacity of 55,000 tons, the project aims to convert local MSW into high-quality fuel for cement kilns, helping to reduce reliance on fossil fuels while relieving pressure on landfills.
Tailored Technology for Regional Needs
At the heart of the project lies the GPM136 RDF Pelletizing Machine, a high-performance model specifically recommended by GEP ECOTECH after extensive technical consultations with the client. The client required a production line that could efficiently process local MSW into standardized fuel suitable for co-processing in cement kilns—and GEP ECOTECH delivered.
To meet these operational goals, our team designed a fully integrated RDF production system, balancing automation, reliability, and energy efficiency. The process flow consists of:
- Forklift feeding
- Distribution bin
- Belt conveyor
- Uniform feeder
- Pelletizing unit (one use, one standby)
This streamlined layout ensures continuous, stable production while allowing for system redundancy and easy maintenance.
GPM136 RDF Pelletizing System
Performance That Meets the Challenge
The GPM136 RDF pellet mill is engineered to handle input sizes of ＜80mm and produce uniform output pellets of 32mm × 32mm × L (approx. 100mm). With a throughput of 4–6 tons per hour, depending on material characteristics, the system meets the client's throughput target while maintaining flexibility across varying waste compositions.
To ensure consistent output quality, the line is equipped with advanced sensor-based monitoring systems that track moisture content and calorific value in real time. This capability guarantees that each RDF pellet adheres to the standards required for clean combustion in cement kilns.
Environmental & Operational Benefits
Beyond technical performance, the solution delivers clear environmental benefits. By converting waste into RDF, the project significantly reduces landfill usage, cuts greenhouse gas emissions, and supports the cement plant's efforts to reduce fossil fuel consumption.
Moreover, the robust system design minimizes equipment downtime and maintenance costs, enabling long-term stable operation. The client reported high satisfaction with both the equipment performance and technical support provided by GEP ECOTECH, noting that the solution fully met their production and sustainability expectations.
This Middle East project is a testament to GEP ECOTECH's ability to deliver scalable, intelligent, and environmentally responsible RDF solutions. As global demand for sustainable energy and waste treatment continues to grow, GEP ECOTECH remains committed to empowering industrial partners with cutting-edge technologies that drive the circular economy forward.
If you're facing challenges in RDF production or waste-to-fuel transformation, GEP ECOTECH is here to support you with reliable, customized solutions.
