A leading chocolate producer in Southeast Asia recently approached us with a highly specialized challenge: processing 600 kg of chocolate blocks per hour by reducing 400–500 mm raw materials down to fine 15 mm particles. Considering the unique physical and chemical properties of chocolate—its low melting point, sensitivity to temperature, and hygiene requirements—GEP ECOTECH designed a fully customized solution using food-grade stainless steel shredding equipment.
Why Shred Chocolate?
Chocolate shredding plays a critical role in various stages of food production and processing:
- Waste Reduction & Reuse: Off-spec products, expired inventory, or returned goods can be shredded and reprocessed to minimize loss and waste.
- Efficient Melting: Smaller chocolate particles melt faster and more uniformly, improving energy efficiency and reducing heating time.
- Automated Processing: Many food production lines require chocolate chips or shavings for use in cookies, ice cream, pastries, or beverage mixes. Uniform particle sizes support precise batching and automated feeding.
- Improved Hygiene & Compliance: Shredding in a controlled environment using stainless steel equipment ensures compliance with HACCP and GMP standards, while simplifying cleaning and maintenance.
In-Depth Needs Analysis
Our engineering team conducted a comprehensive analysis of the customer’s requirements through detailed consultation, material testing, and process simulation. This systematic approach allowed us to identify core challenges—such as maintaining low temperatures during processing—and deliver a cost-effective, reliable shredding system tailored to this specific application.
From Concept to Operation: Full Lifecycle Support by GEP ECOTECH
Design → Customized Equipment → Installation & Commissioning → On-site Training → Scheduled Maintenance → Spare Parts Support
At GEP ECOTECH, our mission goes far beyond simply delivering machines. We offer end-to-end service to ensure smooth integration into your production line and long-term operational success.
Whether you're in the food industry, pharmaceuticals, recycling, packaging, or beyond—we specialize in developing custom shredding solutions for a wide range of materials and operational environments. If your materials are challenging, we’re ready to meet them.
