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GEP ECOTECH Continuous Waste Tire Pyrolysis Production Line

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GEP ECOTECH offers a state-of-the-art continuous waste tire pyrolysis system designed to convert scrap tires into valuable products such as pyrolysis oil, carbon black, steel wire, and syngas, with near-zero emissions and continuous, automated operation. This technology is ideal for investors seeking sustainable and profitable solutions for waste rubber recycling.

Continuous Waste Tire Pyrolysis Production Line

Key Process Overview

Technical Parameters

Output/ProductTypical Yield (per ton of tires)
Pyrolysis Oil43%–48%
Carbon Black32%–36%
Combustible Gas8%–12%
Steel Wire11%–13%
Pyrolysis Efficiency>99%
Heat Recovery Rate>90%

Operating Cost Analysis

Operating costs for GEP ECOTECH’s continuous pyrolysis plant are broken down per ton of waste tire processed. The following figures are based on a mature 20,000–60,000 ton/year configuration:

Cost ItemUnit Cost (CNY)Approx. USD
Electricity¥70 / ton~$10
Water Consumption¥2.33 / ton<$0.50
Tire Feedstock (raw mat.)¥600 / ton~$83
Chemical Additives¥23 / ton~$3.20
Equipment Depreciation¥110 / ton~$15
Labor & Maintenance¥32 / ton~$4.50
Total Operating Cost¥837.33 / ton~$116 / ton

Note: Values may vary slightly by region, feedstock form (whole vs. shredded tires), and labor costs.

Energy and Resource Efficiency

GEP ECOTECH’s plant design focuses on maximum resource recovery and minimum external energy input:

1. Energy Consumption

MetricValue
Integrated energy use (per ton tire)~27.9 kgce (kg coal eq.)
Industry baseline (GB standard)36.87 kgce / ton
Energy savings~24% below benchmark

This includes:

2. Reuse of Syngas

3. Resource Output Per 60,000 Tons/Year Plant

ProductAnnual OutputResource Efficiency
Pyrolysis Oil~45,400 tonsUsed as boiler fuel or refined to diesel
Carbon Black~20,500 tonsReplaces fossil-based carbon black (saves ~37,800 tons coal tar)
Steel Wire~6,600 tonsFully recyclable as scrap metal
Syngas (reused)100% internal useSaves ~5,400 tons fuel oil/year (~7,710 tce)
Heat Recovered>90%Through smoke gas recycling and insulation

4. Environmental Impact Reduction

Continuous Tyre Pyrolysis Plant | Fully Automatic Waste Tire to Oil System

Continuous Tyre Pyrolysis Plant | Fully Automatic Waste Tire to Oil System

The Continuous Tyre Pyrolysis Plant is an advanced solution for converting waste tires into valuable fuel oil, carbon black, and steel wire. Designed for 24/7 operation, it features continuous feeding and discharging, making it ideal for large-scale, industrial applications. The system is energy-efficient, automated, and meets environmental compliance standards.
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Join the green revolution by turning tire waste into valuable resources. GEP ECOTECH is your reliable partner for building a clean, profitable recycling plant with guaranteed performance and support.

Tire Pyrolysis Plant Tire Recycling Plant Waste Tire Recycling
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