UBC (Used Beverage Cans) are a high-value, easily recyclable metal scrap. They are characterized by their lightweight material, strong elasticity, and ease of stacking, typically found in forms such as bales, briquettes, or loose pieces.
Recycling Value of UBC
High-Value Aluminum Material: Aluminum is a metal that can be efficiently recycled, and there is stable market demand for recycled aluminum.
Energy Saving and Environmental Protection: Recycling aluminum significantly reduces energy consumption compared to primary aluminum production.
High Recycling Rate: After shredding, it can be used for smelting to produce aluminum ingots, aluminum profiles, etc.
Reduced Transportation and Handling Costs: Pre-processing and shredding can increase bulk density, reduce transport volume, and improve subsequent furnace charging efficiency.
UBC Pre-processing Solutions
GEP ECOTECH offers three main types of shredding equipment for UBC recycling: Pre Shredder, Double-Shaft Shredder and Single-Shaft Shredder. These can be configured individually or in combination based on different requirements.
1. Hydraulic Pre Shredder
Suitable Material: Ideal for processing baled UBC; powerful with high throughput.
Output Characteristics: Larger output size, generally between 200-400mm.
Key Advantages:
- Features specialized, hardened cutters that are weld-repairable to lower maintenance costs.
- Powered by premium hydraulic components for strong, efficient, and stable operation.
- Utilizes a direct-drive, high-torque hydraulic motor for maximum power transmission efficiency.
2. Double-Shaft Shredder
Suitable Material: Ideal for loose UBC and mixtures containing light impurities.
Output Characteristics: Uniform output, typically in the 100-200mm range.
Key Advantages:
- Powerful shearing action easily handles bales, briquettes, and mixed materials.
- Stable operation and strong adaptability, effective for irregularly shaped or impurity-containing UBC.
- Easy maintenance, long cutter life, suitable for continuous or intermittent operation.
3. Single Shaft Shredder
Suitable Material: For applications requiring fine shredding and uniform output.
Output Characteristics: Screen-controlled output size, adjustable between 30-100mm.
Key Advantages:
- Controlled particle size, producing smaller, more uniform granules.
- Hydraulic pusher ensures stable, continuous feeding into the cutting chamber, enhancing shredding efficiency and stability.
- Compact structure, small footprint, and convenient maintenance.
Integrated Aluminum Shredding and Recycling System Case Study
GEP ECOTECH delivers flexible configurations ranging from individual machines to integrated multi-machine systems and complete production lines incorporating sorting equipment. A prime example of this capability is a project commissioned by a leading North American aluminum production and processing company. This integrated system features our shredding "elite"—including a Hydraulic Pre-Shredder, Double-Shaft Shredder, and European Version Single-Shaft Fine Shredder—working in tandem with sorting "experts" such as a Magnetic Separator, Eddy Current Separator, and Trommel Screen. Designed to process waste aluminum packaging and pressed cake at a rate of 8 tonnes per hour, the line is recognized for its rational, compact layout, highly efficient workflow, and exceptional metal recovery rate. The highly efficient and compact line has achieved an exceptional metal recovery rate, earning strong customer endorsement for its performance and the value of Chinese Intelligent Manufacturing.
GEP ECOTECH can provide flexible configurations ranging from individual machines to complete production lines. Whether you need a standalone shredder or an efficient integrated processing solution, we can tailor it to your needs and empower your operations precisely. Please feel free to inquire. We look forward to providing you with professional services.
