Tire Debeader is a key device in waste tire pretreatment, designed for efficient bead wire separation. By using pulling methods, it quickly dismantles the bead structure of car tires, truck tires, and other types (usually for tires with a diameter between 800mm and 1200mm), enabling full steel recovery and rubber separation. This machine enhances resource recovery rates while protecting downstream shredding equipment, making it essential for tire recycling.
In the Waste Tire Recycling industry, tire bead wire removal has always been a major challenge. To enhance durability and load-bearing capacity, tire manufacturers reinforce the bead area with large amounts of high-strength steel wires. While this improves tire performance, it also makes direct shredding and recycling significantly more difficult and costly. The strong bead wires accelerate wear on cutters of Waste Tire Shredders, increase maintenance frequency, and raise operating costs. To overcome these obstacles, the Tire Debeader was developed as a dedicated front-end solution.What Is a Tire Debeader?The Tire Debeader is a critical equipment in the waste tire pretreatment process, specifically designed for efficient bead wire removal. It is primarily used for large truck and OTR tires with diameters ranging from 800–1200mm.Bi-directional Tire Debeader and Tires with Bead Wires RemovedBased on the direction of extraction, Tire Debeaders can be categorized into two types: uni-directional and bi-
Tire debeader, which is also called tire bead wire puller, is one of the key equipment for waste tire recycling and processing, mainly used to efficiently and completely extract bead wires (commonly known as "bead wires" or "wire rings") from the bead area of waste tires (especially all steel radial tires). It is a kind of key equipment for tire recycling plants, such as tire refurbishment plants, large tire repair shops, and waste tire processing plants, facilitating subsequent rubber crushing, wire recycling, and resource reuse.What Benefits Can Using a Tire Debeader Bring to Your Production Line?Completing resource recycling: Achieving efficient and high-purity separation of high-value steel wires (bead wires) from rubber in tires is an essential key link in tire resource utilization.Improving the recycling value of steel wires: The extracted steel wire is intact, clean, and has less winding, and can be directly sold as high-quality scrap steel or deeply processed. Its value is much higher than that of
With the rapid accumulation of end-of-life tires, tire waste has become a global environmental concern. GEP ECOTECH provides a reliable and high-performance rubber granules production line, engineered to convert waste tires into valuable rubber granules and fine powder, supporting both environmental protection and circular resource utilization.Wide Material AdaptabilityThis production line is suitable for processing waste tires with a diameter of φ1200mm or smaller, including car tires, truck tires, and light commercial tires. It is ideal for tire recyclers looking to handle a wide range of input materials with varying structures and reinforcement levels.Core Equipment and Working ProcessThe system begins with a tire debeader to remove the tire bead wires (mainly for tires with a diameter from 800 to 1200mm), and then put the tires into a heavy-duty tire shredder, while those smaller tires can be directly shredded by the tire shredder. Alternatively, we can choose an integrated slicing and dicing machine, to
Tire debeaders, also known as tire bead wire removers, play a crucial role in the waste tire recycling process. These machines are specifically designed to extract the thick steel wires embedded in the bead of large tires, such as those used on trucks, buses, and off-the-road (OTR) vehicles. This machine can be widely used in EOL (End-of-Life) tire dismantling, waste tire recycling, steel wire recovery, etc., serving as a core tire recycling plant. Why Tire Debeaders Are so Important? Tire debeaders are essential equipment for waste tire recycling. Traditional manual wire removal is inefficient and hazardous, while direct shredding contaminates rubber with steel wires, compromising recycled rubber quality and potentially damaging downstream equipment. The GEP ECOTECH Tire Debeaders can completely remove tire bead wires from whole tires in just 1-2 minutes, or even less time, achieving clean separation between steel and rubber. This not only protects downstream equipment like shredders and granulators from ex
Waste tires contain bead wires, which, if not removed, may cause increased wear and even damage to equipment such as tire shredders. The use of tire debeader can effectively reduce equipment wear and maintenance costs. At the same time, it can greatly improve the efficiency of waste tire processing, reduce environmental pollution, and increase resource recovery rate, making it an important equipment in the waste tire recycling industry, rubber regeneration, and environmental protection industry. The tire debeader, also known as tyre bead wire remover, tire bead wire puller, or bead extraction machine in some regions, is an essential piece of equipment in the waste tire recycling process. As one of the key tire recycling plants in the pre-treatment stage, it efficiently separates the steel bead wires from tires, preparing them for further processing such as shredding, granulation, or pyrolysis.Applicable Tire SizesThe tire debeader is usually suitable for waste tires with a diameter ranging from 800mm to