The GEP ECOTECH straw shredder machine is a cutting-edge solution for efficient straw and hay processing. Designed by GEP ECOTECH, a leading manufacturer of environmental and recycling equipment, this machine excels in shredding straw into finely chopped pieces. It is ideal for transforming straw into valuable resources for power plant biomass fuel, and more. With its advanced technology and robust design, the GEP ECOTECH straw shredder machine offers sustainability and productivity in the field of agricultural waste management.
In agricultural production, crop straw is a rich and renewable resource. However, the comprehensive utilization of crop straw has been a difficult problem for a long time. With the continuous development of science and technology, the emergence of straw shredders provides an effective way to solve this problem.The working principle of the straw shredder is mainly to crush the material into smaller particles through the principle of shearing and shredding, and it has a good crushing effect on square bales, round bales and bulk materials. It has the advantages of high efficiency, energy saving and environmental protection, and can quickly process a large amount of straw and improve work efficiency. At present, the comprehensive utilization of crop straw is not optimistic. Straw in many places is often discarded or burned at will, which not only wastes resources, but also causes serious environmental pollution and ecological damage. At the same time, traditional treatment methods also have many limitations and
Biomass straw pretreatment technology is an important preliminary step to convert the remaining straw after crop harvest (such as the stalks of crops such as corn, wheat, and rice) into energy or other high-value products. This technology changes the physical and chemical properties of the straw through physical, chemical, biological or combined methods to improve the efficiency and economy of its subsequent conversion process. The following are some key pretreatment technology features: Physical pretreatmentShredding and grinding: Mechanically reduce the size of the straw to increase its surface area for subsequent enzymatic hydrolysis or fermentation. As mentioned above, a double-shaft shredder is often used in this step, which can efficiently crush the straw to a suitable size. AI Shred biomass shredder drawing on European technology and innovative product design, crushes the material to a smaller particle size through the combined principles of shearing and shredding, and has a good crushing effect on
In the realm of agricultural machinery, a plethora of options exists for cutting straw bales, each boasting unique features tailored to diverse needs. Among these, two standout contenders are the GEP ECOTECH's double-shaft shredder and the double-roll shredder. These powerful machines offer distinct advantages, catering to different requirements in the realm of straw bale processing.Main Equipment Specification of the GEP's Straw Bales Shredder MachineMotor: Siemens (Beide)Bearing: FAGCutters: NiCrMo alloyed steelIntelligence: GI intelligent patent technologyDust reduction system: Wet dust removal, dry dust removal (optional)Characteristics of the Double-Shaft ShredderThe double-shaft shredder is renowned for its robust design and versatile capabilities. Here are its key characteristics:Dual-Shaft Configuration: The defining feature of the double-shaft shredder is its two parallel shafts equipped with interlocking blades or teeth. This configuration enables efficient shredding of straw bales, ensuring
Biomass shredding, the main materials are agricultural and forestry waste straw (to include corn stalks and rice straw mainly), tree branches, tree trunks, tree roots, reed straw, other crop stalks (such as sweet potato vines, bean stalks)GepEcotech biomass double shaft shredder, drawing on North American technology equipment, through innovative product design,realizes the use principle of material shearing and shredding integration. It can shred materials to a smaller size, and for each other bundles, round bundles, loose materials have a better shredding effect. Biomass shredder is often used in many fields, including biomass direct-fired power plants, biomass biogas projects, livestock feed, paper industry and other biomass reuse fields.Advantages of straw shredder:A.Saving labor: the use of straw shredder can greatly reduce manual labor and improve the efficiency of straw processing.B.Improve the utilization value of straw: the shredded straw can be used to make feed, biomass fuel, organic fertilizer,
With the continuous development of agricultural production, the recycling of rural biomass straw has attracted more and more attention. As an agricultural waste, biomass straw, if not handled properly, will not only waste resources, but also cause pollution to the environment. Therefore, how to effectively utilize biomass straw and realize resource recycling has become an important issue in the current rural development.First, we need to understand the characteristics and value of biomass straw. Biomass straw is rich in organic matter and cellulose, and is a renewable biomass resource. By shredding biomass straw, it can be transformed into granular or powdered material, which is widely used in the fields of power generation, heat supply and preparation of biogas. Therefore, the biomass straw crushing and processing system has an irreplaceable role in rural recycling.Secondly, the application of biomass straw shredding and processing system can bring many benefits. On the one hand, it can reduce the waste of
Crop straws, like other agricultural and forestry wastes, are widely used biomass energy. Using them as fuel for biomass power plants is one of the popular options. There are many advantages to using crop straws to generate electricity. They usually have a high calorific value, can enter the boiler without complicated treatment, and do not consume carbon emission quotas. To use crop residues and other biomass materials to generate electricity or heat, they just need to be processed to a size suitable for combustion. It's simple, yet challenging. The main reason is that the boiler cannot be turned off, and the fuel must be continuously and stably supplied Using the AIShred biomass pretreatment system, ou can draw on our many years of experience in this field. The system is composed of biomass shredder, chain plate conveyor, belt conveyor, magnetic separator, intelligent monitoring system, and dust collector. It can process biomass raw materials to suitable uniform sizes according to recycling needs. The
Sucrose is an important food, condiment and chemical raw material in the world today. As one of the important sources of sucrose, sugar cane is an important economic crop and widely planted in Brazil, India, southern China, Thailand, Pakistan, Mexico, Colombia, Australia, Guatemala, United States, Indonesia, Philippines, Argentina, Cuba, Vietnam, Egypt, South Africa, Myanmar, Peru, Ecuador and other places. In the process of sugarcane planting and extraction, various sugarcane leaves, bagasse and other residues are produced, which is also an important resource and can be used for papermaking raw materials or biofuels. This article focuses on the conversion of bagasse into biofuel. There are two ways to convert sugarcane bagasse and sugarcane leaves into biofuel, one is to convert it into combustible gas by high temperature gasification or anaerobic fermentation, the other way is to use a shear shredder to process it into suitable size that called as solid fuel, which can be burned directly in boiler.
In biomass power plants or thermal plants, which need to consume a large amount of fuel continuously, they buy large amounts of agricultural wastes from farms, such as corn, wheat, rice straw, sugarcane bagasse, palm husks, etc., which are used as fuels that can be burned in boilers. The fuel processing system is the necessary equipment to turn these biomass into qualified fuel, the shredder is the core equipment of the fuel supply system. In the biomass fuel supply system manufactured by AIShred, we recommend the use of a dual-shaft shearing shredder, which can shred the waste to a minimum of 5cm, maximum production capacity upto 60 tons per hour, high water content materials can be handed,which meets the requirements of most biomass power plants. AIShred can help you design a biomass power plant fuel processing system according to your boiler type, site layout and other technical requirements to ensure safe, stable and up-to-standard operation.
The burning of crop straw is currently being banned by the state, with radio stations, banners and mobile publicity vans appearing in the streets and lanes every busy season. "A series of slogans such as "Burning straw, fines and detention" and "Straw burning is everyone's responsibility" have made straw something that everyone shouts at, but in fact it is not. The right place, the straw will be burned, not only the state support, and to solve the rural problems, that straw is an incomparable resource, that time and place is what - incineration power. However, the size of biomass straw is too large to directly enter the boiler for combustion. AIShred provides you with professional biomass combustion pre-treatment solutions, using it's independently developed and produced biomass double-shaft shear shredder, which uses two rotating shafts in opposite directions for shearing and tearing to shred the straw to the size required by the boiler, and the material of the equipment is made of imported alloy materials