Waste Pyrolysis is an innovative process that involves heating organic materials, such as biomass or certain types of waste, in the absence of oxygen to break them down into valuable products like biofuels, biochar, and gases. This eco-friendly technology reduces waste, generates renewable energy, and contributes to sustainable waste management and resource utilization.
The GEP ECOTECH's fully continuous pyrolysis reactor is manufactured according to the production standard of pressure vessels, using an 18mm thick special boiler steel plate, which ensures its ability to withstand high pressure and high temperatures.The reactor features a double-section furnace connection design, further enhancing its durability under extreme conditions. The welding process is performed using automatic inclined side bevel arc welding, which significantly reduces the risk of cracking and ensures a longer service life.The external insulation layer is composed of steel plate, lightweight castable, ceramic knitted blanket, and refractory bricks. With an insulation thickness of up to 350mm, the reactor retains heat efficiently, improving thermal performance and overall energy savings.BenefitsEnhanced Durability: The use of high-quality materials and advanced manufacturing techniques ensures the reactor's longevity and resistance to wear and tear.Energy Efficiency: The superior insulation design
Discover the process of waste tire pyrolysis and oil refining. Learn how thermal cracking transforms tires into valuable resources like tire oil, carbon black, and pyrolysis gas. Explore different technologies, benefits, and applications for sustainable recycling solutions.
As a common waste, waste tires have brought considerable pressure to the environment for a long time due to their difficulty in degradation and possible release of harmful substances. However, with the continuous development of pyrolysis technology, it can not only reduce the pollution caused by waste tires to the environment, but also realize the transformation of the value of waste tires. So, next, let's take a look at how waste tires realize the transformation of their value through pyrolysis technology. Pyrolysis technologyPyrolysis is to heat waste tires to a certain temperature under anaerobic or oxygen-deficient conditions, so that they are decomposed into pyrolysis oil, carbon black, steel wire and combustible gas. This method can not only effectively reduce the volume of waste tires, but also realize the recyclable use of resources. Pyrolysis products and their uses1. Pyrolysis oilPyrolysis oil of waste tires is the core product of waste tire pyrolysis and can be directly used as industrial fuel for
Tire pyrolysis and oil refining is a process of converting waste tires into valuable substances through pyrolysis technology. So what is the overall process like? Let's learn about it together, and see what GEP ECOTECH says.Firstly, Pre-treatmentRemove metal parts, large debris, etc. from waste tires to prevent equipment damage and improve operational efficiency. For continuous production lines, it is also necessary to shred waste tires into rubber chips or grind them into rubber powder.Secondly, FeedingBy manual or mechanical means such as screw feeders, hydraulic feeders, lifting winches, the pre-treated tires or rubber powder are fed into the pyrolysis furnace and the furnace door is closed to ensure high-temperature heating in a sealed environment.Thirdly, Pyrolysis ReactionHeating the pyrolysis furnace under anaerobic or hypoxic conditions, at a certain temperature and pressure, causes the rubber and organic matter in the tire to undergo pyrolysis. The general temperature control is between 160℃ and 700
Pyrolysis Plants use high temperatures to decompose organic matter for the purpose of reduction and recycling. Unlike large-scale waste pyrolysis facilities, portable pyrolysis plants are primarily designed for small and medium-sized projects, aiming to address the issue of waste transfer and pollution. They feature a compact design, easy mobility, and simple installation, allowing for quick deployment into operational mode.They can handle various wastes including municipal solid waste, medical waste, agricultural and forestry waste, biomass, rubber tires, plastics, sludge, etc. The resulting products include combustible gases, fuel oil, carbon black, ash, and more.Portable Pyrolysis Plants have excellent economic efficiency. The combustible gases generated during their operation can provide heat for the continuous operation of the system. Excess gases, fuel oil, and carbon black, among other products, can be sold as commodities.GEP ECOTECH's portable pyrolysis solution is developed based on years of
Plastic pollution is one of the most pressing environmental challenges of our time. Microplastic particles have been discovered in the bodies of many marine animals. Processing and recycling plastics not only reduces pollution but also conserves natural resources. Moreover, it's a profitable endeavor.Humans have invented various types of plastics, including polyethylene, polypropylene, polyvinyl chloride, polystyrene, and more. These polymer compounds are all recyclable and should not be disposed of or left in landfills, leaving pollution and danger for future generations.There are many ways to utilize recycled plastics. They can be turned into recycled plastic granules, waste-derived fuels, or even converted into fuel oil and gas through pyrolysis.Plastic Granulation RecyclingBy sorting, shredding, cleaning, and granulating manufacturing waste or post-consumer plastic products, they are transformed into plastic pellets that can be used to create new plastic products.Plastic Recycling for FuelCertain mixed,