GEP ECOTECH biomass shredders and biomass shredding systems help waste-to-energy projects produce the most perfect fuels to improve energy conversion efficiency
In Malaysia's latest biogas production facility, the introduction of a biomass shredder has proven essential to the processing of organic and green waste. This advanced biomass shredder offers a critical pre-treatment step, re-homogenizing and finely shredding pre-crushed organic waste into fiber-rich, cell-structured particles, which accelerates the decomposition process and optimizes biogas yields.The shredder's ability to produce finely shredded biomass has immediate benefits for biogas production: not only does it increase gas yield, but it also significantly reduces the time materials need to spend in fermentation tanks. This reduction in retention time enhances operational efficiency and contributes to higher profitability for facility operators.With its impact on process efficiency and energy output, the biomass shredder is an invaluable addition to Malaysia's biogas facilities, paving the way for more sustainable and economically viable waste-to-energy solutions in the region.
In the heart of Nanjing Industrial Park, we are proud to introduce our advanced GDB215 double-shaft tree branch shredder machines. Designed for efficiency and durability, these shredders are instrumental in managing green waste, enhancing biomass processing, and contributing to sustainable energy production.Features of the Double-Shaft ShredderRobust Design: The double-shaft configuration is engineered to handle large branches and tough materials, ensuring a reliable and consistent shredding process.Adjustable Output Size: Capable of producing an output size of 5-15 cm, the shredded material is ideal for biomass fuel applications, making it suitable for boilers and other energy systems.Feeding and Discharging Conveyors: Each shredder is equipped with feeding belt conveyors for easy loading of materials and discharging belt conveyors to facilitate efficient material handling.High Capacity: The GDB215 model, with a capacity of 20-30 tons per hour, ensures that large volumes of green waste can be processed
The production of palm oil in Central and South America and Southeast Asia is an important industry. After the brown ripens, the fruit separates from the stem, leaving an empty fruit bunch (EFB) as a waste. Every year, tens of millions of tons of EFB are generated, and research on the possibility of utilizing this waste is also ongoing.EFB is by-product of oil palm fruit after being pressed, with rich cellulose, hemicellulose, and lignin components. They can be recycled and reused in various ways:1. Composting: EFB can be used as organic material for composting treatment. Through the action of microorganisms, EFB can be decomposed into nutrient rich organic fertilizers for agricultural production, improving soil structure and fertility.2. Biofuels: EFB can be converted into biofuels through technologies such as pyrolysis, gasification, and anaerobic fermentation. For example, pyrolysis can convert EFB into bio oil, biochar, and combustible gases; Anaerobic fermentation can produce biogas.3. Pulp and
Seaweed, particularly kelp, holds significant potential as a renewable resource for various applications, including food, pharmaceuticals, and biofuels. To harness the benefits of dried seaweed efficiently, a double shaft shredder emerges as a versatile solution for breaking down seaweed into smaller, manageable pieces.Upgraded Double Shaft Shredder to Crush Dried Seaweed/KelpWith a commitment to delivering advanced solutions tailored to specific industry needs, GEP ECOTECH introduces its upgraded double shaft shredder, specifically designed to crush dried seaweed and kelp efficiently. The double shaft shredder stands out as a reliable solution with several key advantages:High-alloy cutting tools offer extended service life and excellent interchangeability.Bearing designed with multiple seals for durability in complex environments.Spindle undergoes rigorous heat treatments and high-precision processing for superior fatigue and impact resistance.Key components crafted from 304 stainless steel for enhanced
Determining the appropriate torque for a shredder machine to crush coconut husks involves considering several factors, including the design of the shredder, the size of the coconut husks, the desired size of the shredded material, and the shredder's operational efficiency. Coconut husks are fibrous and tough, requiring a machine capable of exerting significant force to break them down effectively. Factors Affecting Torque RequirementShredder Design: The type of shredder (e.g., single shaft, double shaft, hammer mill) influences the torque requirement. Each design has a different mechanism of action, affecting how much torque is needed to crush coconut husks efficiently.Size of Coconut Husks: Larger and more intact husks require more torque to be shredded compared to smaller, pre-cut pieces.Desired Output Size: Finer shredding requires more torque, as the machine needs to continue breaking down the material to smaller sizes.Material Moisture Content: Wet or dry coconut husks may affect the shredding process;
Biomass shredding, the main materials are agricultural and forestry waste straw (to include corn stalks and rice straw mainly), tree branches, tree trunks, tree roots, reed straw, other crop stalks (such as sweet potato vines, bean stalks)GepEcotech biomass double shaft shredder, drawing on North American technology equipment, through innovative product design,realizes the use principle of material shearing and shredding integration. It can shred materials to a smaller size, and for each other bundles, round bundles, loose materials have a better shredding effect. Biomass shredder is often used in many fields, including biomass direct-fired power plants, biomass biogas projects, livestock feed, paper industry and other biomass reuse fields.Advantages of straw shredder:A.Saving labor: the use of straw shredder can greatly reduce manual labor and improve the efficiency of straw processing.B.Improve the utilization value of straw: the shredded straw can be used to make feed, biomass fuel, organic fertilizer,
The electricity consumption of a biomass crusher per hour can vary significantly based on various factors, including the machine's specifications, the type of biomass being processed, the machine's efficiency, and the specific operational conditions.GEP biomass crushing project siteThe power consumption of a biomass crusher is primarily influenced by:Machine Type and Specifications: Different models and sizes of biomass crushers have varying power requirements. Taking GEP ECOTECH as an example, our biomass crushers include single-shaft crushers, dual-shaft shear crushers, and four-shaft shear crushers with outputs ranging from 10 to 60 tons per hour. Larger or more powerful machines generally consume more electricity.Biomass Characteristics: Processing different types of biomass materials, such as wood chips, agricultural residues, or forestry waste, may have different densities, moisture contents, and hardness levels, affecting the energy consumption.Crushing Process and Requirements: Crushing biomass to
An empty fruit bunch (EFB) palm oil shredder machine is used to shred and reduce the size of empty fruit bunches, a byproduct of palm oil extraction. These shredder machines are designed to efficiently process and prepare EFBs for various applications, such as biomass fuel production, composting, or mulching. Here are some key points to consider regarding EFB palm oil shredder machines:Working PrincipleEFB shredder machines typically use rotating blades or hammers to shred the tough and fibrous empty fruit bunches into smaller pieces or fibers.The shredding process reduces the volume of EFBs, making them easier to handle and process further. ApplicationsBiomass Fuel Production: Shredded EFBs can be used as a raw material for biomass fuel production, such as EFB pellets or briquettes, which can be burned in biomass power plants.Composting: Shredded EFBs can be added to composting piles to improve the composting process and create nutrient-rich organic fertilizer.Mulching: Shredded EFBs can be used as mulch in
In sugarcane plantations, handling the huge amount of sugarcane leaves that are produced every year is a huge challenge. Fortunately, there are well-established solutions to utilize biomass materials such as sugarcane leaves, which farmers can sell for a certain price. There are many applications of biomass materials such as sugarcane leaves. For example, in the Philippines, Thailand, Brazil, India and other large sugarcane-growing countries, there are many projects using sugarcane leaves as fuel to generate electricity; using these biomass to produce biogas and fuel particles are also one of the most important applications. However, this biomass can only be used if the bundled material is broken up and reduced in size. The AIShred biomass shredder series is specially designed for handling such materials. AIShred Biomass shredder for sugarcane leaves is a kind of industrial shredder called twin-shaft shredder, which has excellentdurability, and the maximum output can reach 60 tons per hour, the average
Original wooden railroad ties are being replaced by concrete for longer life and less maintenance. Are there any other uses for the replaced wooden sleepers that have reached the end of their life? Of Course Yes! Using AIShred shredder machines, these sleepers can be turned into compost raw materials, garden mulch, boiler fuel, etc. AIShred Wooden Products Shredding SolutionRegardless of whether the raw material is railway sleepers, wooden pallets, logs or other waste wood, whether there are foreign objects (nails, wires, etc.), AIShred has corresponding solutions and equipment to meet any output size requirements. Our GC, GD and GS series of heavy-duty shredders have a throughput of up to 60 tons per hour. AIShred designs and manufactures twin-shaft shredders, single-shaft shredders, quad-shaft shredders and other crushing and sorting equipment. Not just waste sleepers, our equipment can also help you recycle other wooden waste such as pallets, building formwork, etc. The number of application cases of our
AIShred biomass fuel shredder is simply a kind of mechanical equipment used for coarse shredding, which is often used in tire disposal projects. Compared with other shredding, it has low knife shaft speed, low noise and low energy consumption. Biomass includes all plants and microorganisms, as well as animals that feed on plants and microorganisms and the waste they produce. Representative biomass, such as crops, crop waste, wood, wood waste and animal manure. Narrow concept: Biomass mainly refers to lignocellulose such as straw and trees, offcuts from the agricultural processing industry, agricultural and forestry waste, livestock manure and waste from livestock production. Agriculture and forestry production in addition to grain and fruit. Characteristics:Good reproducibility, low pollution, and wide distribution. The twin shaft shredder for cleaning biomass uses the shearing principle to shred materials. The equipment has the advantages of stable performance, large processing capacity, high efficiency and
Sucrose is an important food, condiment and chemical raw material in the world today. As one of the important sources of sucrose, sugar cane is an important economic crop and widely planted in Brazil, India, southern China, Thailand, Pakistan, Mexico, Colombia, Australia, Guatemala, United States, Indonesia, Philippines, Argentina, Cuba, Vietnam, Egypt, South Africa, Myanmar, Peru, Ecuador and other places. In the process of sugarcane planting and extraction, various sugarcane leaves, bagasse and other residues are produced, which is also an important resource and can be used for papermaking raw materials or biofuels. This article focuses on the conversion of bagasse into biofuel. There are two ways to convert sugarcane bagasse and sugarcane leaves into biofuel, one is to convert it into combustible gas by high temperature gasification or anaerobic fermentation, the other way is to use a shear shredder to process it into suitable size that called as solid fuel, which can be burned directly in boiler.
Tequila,a distilled beverage made from the blue agave plant, produced mainly in the area around the city of Tequila, 65 km (40 miles) northwest of Guadalajara, and in the highlands of Los Altos de Jalisco, in the state of Jalisco in west-central Mexico.It takes 8-10 years for a mature agave plant to grow, its rootstock is so large that it weighs several hundred kilograms and is known as a "natural brewer".Then, the use of the rootstock goes far beyond that. The agave is squeezed to squeeze out as much of the juice as possible before it is used for brewing, a process that removes roughly 50% of the water from it, while the rest of the material can be shredded, dried and made into biomass pellets to be burned in boilers. AIShred, as a specialist in biomass disposal, has a wide range of shredders to provide material disposal services.We can supply low speed, high torque double-shaft shredders for cutting and shredding materials. The customised cutters are made of NiCrMo imported from Europe for long life and
Recently, there are many customers inquiry about biomass shredder from Europe market, let us talk about and introduce the biomass shredding technology today! The common end uses of biomass shredding can be divided into three categories: 1 Incineration, 2 Papermaking, 3 Fermentation; The use of the terminal determines the discharge size of biomass shredding Papermaking and fermentation require that the discharge size is usually about 30mm-50mm, so it generally needs to be crushed to a smaller particle size to meet the subsequent processing requirements. However, as biomass uses more cogeneration, the discharge size of materials does not need to be too strict. In terms of biomass crushing cogeneration, AIShred has quite rich experience. According to its case in Northeast China, materials up to 200mm after crushing can be directly used as alternative fuels in incinerators. Then the first consideration for biomass crushing is whether the material belongs to bundles or bulk materials, and the second is the
AIShred has small, medium and large industrial shredders, which can meet the needs of shredding and processing for plant materials of different scales. These shredders can be used in different plant material processing industries, below I'd like to introduce some popular applications for you. Cannabis Waste DestructionLow-speed twin-shaft shredders work quietly in the plant, they can process cannabis roots, bulbs and whole plants, which help reduce its size and make its further processing efficient. AIShred's shredders can help cannabis growers and industry chain people meet regulatory requirements for cannabis processing. AIShred's shredders are also used for the safe destruction of other medicinal plants and various products.Brown Composting Materials ShreddingThe organic material for composting includes brown material and green material, brown material is usually plant material including branches, leaves, bark, hay, which is the carbon source of compost, and green material is the nitrogen source of
In the field of biomass straw disposal, the shredding output of biomass is huge and some companies need uninterrupted operation of the equipment because of the demand for shredding output. Then this also strictly requires the hard core quality of the shredding equipment. At present, the biomass straw shredding industry, facing some more complex problems, such as: low production, high energy consumption, noise, frequent maintenance, failure rate and so on. Once these problems occur, the operation of the shredding line is bound to be affected. In response to these challenges, AIShred has designed the GDB biomass straw shredding plant to meet the industry's needs. The plant can meet the size of the shredded material, and the shredded material can also be directly burned for power generation. The material of biomass straw is usually divided into loose, square or round bales. The feeding method is not only by means of a grab feed bucket, but also by means of a metal chain conveyor. This conveyor has a large load
Every year, hundreds of billions of tons of organic biomass are formed on Earth - the waste products of living organisms. Biomass produces 10 times more energy than all the inhabitants of the Earth need today. Biomass ranks 5th in the list of renewable energy sources - after solar, wind, water and geothermal energy. Biomass sources are:fallen leaves and peat;wood and wood waste;human waste;industrial activity waste;special plants and cropsBiomass Processing MethodsThe conversion of biomass into fuel or thermal energy is carried out in five main ways:Incineration is the easiest and most popular way to obtain cheap energy from dry organic waste. During the incineration of waste, steam is generated in the boiler, the steam rotates the turbine, and that, in turn, moves the rotor of the generator that produces electricity. This method has a minus - the boiler becomes clogged with ash and soot, and production costs increase. Therefore, not all types of organic waste are used in direct combustion.Gasification is
Now, it is found that plant-based raw materials, like other biomass materials, have a wide range of uses, and discarding them will waste resources. Plant raw material has many applications, for example, a large amount of Plant Raw Material can be used as fuel for biomass power plants, fermented to make biogas or made into feed pellets. Before utilizing plant raw materials, you need a preprocessing equipment to reduce them to the proper size. AIShred specialises in manufacturing this machine for size reduction, our GDB series twin shaft shredders are used in several plant raw material projects. GDB series twin shaft shredders can reduce the biomass material to 50mm minimum. For applications with finer requirements, GSD series single shaft shredders are also available. In 2019, AIShred helped NNBP invest in biomass power plants in the Philippines to provide 8 GDB series twin-shaft shredders, which are used to shred sugarcane and other agricultural and forestry wastes to the size of fuel. The same case occurred
The burning of crop straw is currently being banned by the state, with radio stations, banners and mobile publicity vans appearing in the streets and lanes every busy season. "A series of slogans such as "Burning straw, fines and detention" and "Straw burning is everyone's responsibility" have made straw something that everyone shouts at, but in fact it is not. The right place, the straw will be burned, not only the state support, and to solve the rural problems, that straw is an incomparable resource, that time and place is what - incineration power. However, the size of biomass straw is too large to directly enter the boiler for combustion. AIShred provides you with professional biomass combustion pre-treatment solutions, using it's independently developed and produced biomass double-shaft shear shredder, which uses two rotating shafts in opposite directions for shearing and tearing to shred the straw to the size required by the boiler, and the material of the equipment is made of imported alloy materials
Particle Board, MDF(Medium Density Fiberboard) and Plywood are widely used in the retail sector, such as in shop fittings and furniture.Their widespread use as an alternative to solid wood reduces the deforestation. Although they have many differences, but the main ingredient of them are wood fiber. A large amount of particle board, MDF and plywood wastes are generated every year in the world, and the treatment of these wastes can turn them into materials for making recycled boards, or for energy utilization.AIShred Industrial Wood Shredder MachineParticle Board, MDF and Plywood are hard to process, a large number of disposals have high demands on stability and require a reliable device for the tough tasks. AIShred offers a wide range of industrial shredders for particle borad, MDF, plywood and other materials accroding the finally applications. For example, double shaft shredder for coarse shredding, single shaft shredder for fine shredding. AIShred also have mobile shredding plant that can work at jobsite
Bioenergy is energy obtained by using biomass as a fuel, and is an alternative energy that can be used as a material of biological resources. Biomass used as an energy source is an organic matter that stores sunlight in the form of chemical energy, which uses wood, wood waste, straw, manure, sugar cane, and other by-products from various agricultural processes as fuel. Bio energy utilization refers to technologies such as chemical, biological, and combustion engineering that use biomass directly or in the form of liquid, gas, solid fuel, or electrical and thermal energy through bio-chemical and physical conversion processes. Industrial shredder is a necessary pretreatment equipment for large-scale utilization of bioenergy. It efficiently and quickly chops biomass materials into small sizes, which helps to improve the efficiency of subsequent processing. For example, in a biomass power plant, an automated industrial shredding system can continuously supply fuel and shred biomass into the required size, which
Green waste and biomass refers to wastes from animals and plants, which do not need to be wasted and can be converted into fuel or fertilizer. With AIShred's shredding systems, these wastes can be efficiently disposed of for biomass fuel, aerobic/anaerobic fermentation or other further processing requirements. As shown in the picture above, the waste from urban arbor pruning can be shredded into pieces using an industrial shredder and sent to biomass power plants for incineration and power generation. AIShred Twin-Shaft Shredder is a ideal machine to process green waste and biomass.Twin-Shaft ShredderThe twin shaft shredder have two rotating shafts, which allows them to process very hard and large materials. Due to the high strength of the knives and the hexagonal shaft system, they are able to shred hard and tough materials, such as cellulose and lignin. All shredders are supplied with an automatic load control system and shaft speed control with reverse rotation. When the load is exceeded, the system